SOFT TOP SURFBOARD
REPAIR GUIDE
What Actually Works — Based on Real Testing
🧭 WHY REPAIR YOUR BOARD AT ALL?
Most people don’t even think about fixing a soft top.
It splits…
Starts peeling…
Takes a hit…
And the first thought is:
“Ah well… she’s done.”
But that’s the problem.
Soft tops get treated like they’re disposable —
when in reality, most of them still have plenty of life left in them.
A small split turns into a bigger one.
Water gets in.
The deck starts lifting.
And before you know it —
a completely fixable board ends up in the bin.
Most damage
doesn’t kill
a board.
Neglect does.
If you catch it early…
and repair it properly…
You can:
✔ Keep it surfable
✔ Stop the damage spreading
✔ Get way more life out of your gear
And honestly — that’s what this is about.
Not perfect repairs.
Not making it look brand new.
👉 Just keeping good boards in the water.
🔧 WHY THIS GUIDE EXISTS
There’s a lot of bad advice out there — people using the wrong glue, fixing only the surface, or doing repairs that don’t last more than a few surfs. And when it fails, the board gets binned. That’s the part that doesn’t sit right. Most of these boards aren’t actually dead — they’ve just been repaired badly, or not at all. Soft tops especially get treated like they’re disposable: ride it, trash it, replace it, repeat. But that mindset is part of the problem. Every board that ends up in landfill is more waste sitting in the same environment we rely on — the ocean, the coast, the places we surf. If a board can be fixed, it should be. Not just to save money, but because keeping gear in use is part of respecting the ecosystem that gives us everything in the first place. We’ve tested this ourselves on real boards, with real damage, in real conditions — and this guide is built off what actually held up. Not perfect fixes, not pretty fixes — just repairs that work and keep boards in the water where they belong.

🔧 TYPES OF DAMAGE (AND HOW TO FIX THEM)
Not all damage is the same —
and fixing it properly comes down to understanding what you’re dealing with.
Most soft top issues fall into three categories:
- Small separation (early damage)
- Delamination (main failure)
- Holes / impact damage
👉 Each one needs a slightly different approach.
SMALL SPLITS & EARLY SEPARATION
(Catch it early — save yourself later)
This is where most problems start.
A small split…
A soft spot…
The outer layer just starting to lift.
It doesn’t look like much —
but this is the moment that decides whether your board lasts… or gets worse.
🛠️ HOW TO FIX IT
1. Check the area
Make sure it’s dry and clean
👉 No sand, no salt, no moisture
2. Apply gentle heat
- Use baking paper over the area
- Warm it with an iron (low heat)
👉 This helps the foam settle back into place
3. Press and hold
- Push the layers back together
- Let it cool while held in shape
⚠️ IMPORTANT
This is only a temporary / early-stage fix
👉 If it starts opening again — move to a proper glue repair.
DELAMINATION
This is the big one
This is where the outer skin has lifted away from the foam.
You’ll see it.
You’ll feel it.
👉 And if you don’t fix it properly — it spreads fast.
🛠️ HOW TO FIX IT (WRAP METHOD)
1. Clean the area
Remove dirt, salt, old glue
👉 Clean surface = proper bond
2. Get glue UNDER the layer
- Inject Gorilla Glue inside
- Work it through the foam
👉 Don’t just glue the surface — that’s where most people fail
3. Spread to the edges
Make sure glue reaches all weak points
4. Wrap the repair
Bring glue up and around the edges
👉 This is the difference maker
👉 It stops the delam from coming back
5. Tape and shape
- Press it down
- Tape firmly
👉 Keep the board’s natural curve
6. Let it cure
Minimum 24 hours
👉 Don’t rush this — strength comes from curing
7. Finish and seal
- Trim excess glue
- Light sand if needed
- Add a thin outer layer
👉 Locks everything in + waterproofs it
HOLES & IMPACT DAMAGE
(When things get serious)
This is when you’ve gone through the board.
Crushed foam
Missing chunks
Open damage
👉 This isn’t sealing — this is rebuilding
🛠️ HOW TO FIX IT
1. Clean everything out
- Remove loose foam
- Make sure it’s fully dry
2. Rebuild the core
You’ve got two options:
- Foam offcuts (best result)
- Or let Gorilla Glue expand to fill
👉 Don’t overfill — it expands more than you think
3. Apply glue throughout
- Inside the hole
- Around edges
- Into any cracks
4. Shape and press
- Bring it back to form
- Tape it in place
👉 Keep the original board shape
5. Wrap the repair
Same principle as delam
👉 Seal the edges — don’t skip this
6. Let it cure
Minimum 24 hours
7. Trim and finish
- Cut excess
- Light sand
- Final glue layer to seal
⚠️ QUICK REALITY CHECK
No repair is perfect.
But done right —
it will:
✔ Stop damage spreading
✔ Keep your board surfable
✔ Get you more time in the water
And that’s the goal.